Gravita India offers Turn-key solutions for Lead Acid Battery Recycling processes and plants. We are one of the leading Turn-key project suppliers for Lead smelting and recycling. Through our Turn-key projects we offer customized solutions to our customers.

Turn-key, as would be evident from the nomenclature of the word, refers to something that is ready for use at the turn of a key. Our Turn-key projects are ready to start production, at full capacity, in a short span of 5-6 months.

Gravita India Ltd exclusively engaged in establishing Lead Smelting Plant by providing Technology, Plant & Machinery, Training of personals etc.

Gravita’s unique smelting technology has allowed the facility & opportunity to process a much wider range of industrial wastes and by-products than a traditional Lead recycling facility. The smelting Plant is fully integrated with pollution control modules and can be configured for a wide range of Battery Recycling Capacities.

Lead casting is done by Lead Ingot Casting Machine. This machine is a combination of chain conveyor mechanism wherein casting mould normally fits on the chain. After completing process of refining / alloying, molten Lead normally pumps out / tap out at regulated pouring speed and it can be varied as per the requirement throguh VFD drive. Capacity of the machine normally depends on number of casting moulds. These moulds synchronize with the chain grooves and drum pour out the molted Lead accordingly.

Rotary furnace is design for treatment and recovery of Lead from Lead Acid Batteries Scrap and for the reduction of Lead Sulphate, Lead Oxides, Lead Concentrates, Lead Dross and Lead Ore. Rotary Furnace will work at temperature of about 1000-1200 C. The Inside Temperature

Indicator is provided on the electric control panel and the Thermo couple probe at exhaust duct of the Rotary Furnace for controlling & maintaining temperature in the furnace.

The Lead refining furnace consists of a Refining Kettle/Pot, Shell, Refractory Lining, Exhaust duct, Agitator, Hood & Burner etc. The hood is normally provided with each refining kettle to absorb all the acidic fumes generated during the refining operations and convey it to the filtration system (Bag house, ID Fan & Stack duct and Wet scrubber).

Lead Ingot Casting Machine is a semi-automatic machine normally uses in formation of the Lead Ingots through a continuous operation. During the casting process a pouring drum pour out the molten Lead on the casting moulds to shape it in the form of Ingots (22-25 Kgs). A water spray line for sprinkling the water from top side to turn down the temperature of ingots normally provides along with this machine.

Gravita is one source for Lead processing technology. Company has its own world class fabrication facility for technology solution for Lead Battery Recycling.

We are one of the leading Plastic (PP) crusher manufacturers for different capacities varying 100 Kg/ hr and above.

Our Plastic Crusher Machine works smoothly with perfect finishing and less time consumption. The plastic boxes are crushed & converted into PP Chips which is further a saleable commodity.